Boeing 737-800BCF and 737-800SF

Windowless fuselage, a big door at the front left, but winglets and modern engines: the converted 737-800 is the new standard freighter in the express night network. Here you learn who converts it, who flies it and how to recognize it.

Also known as: 737-800BCF · 737-800SF · 737-800BDSF · 737-800F · 737-800 Boeing Converted Freighter · 737NG Freighter

USABoeingFreightersICAO type designator: B73813 min read

B738

ICAO type designator

2018

First BCF delivery

≈ 24 t

Payload

3

major conversion programs

Key takeaways

  • The 737-800BCF and -800SF are not new builds but former passenger 737-800s that Boeing, AEI or IAI have converted into freighters.
  • Three programs, one look: BCF is the Boeing conversion, SF the one by AEI and BDSF the one by IAI Bedek. From the outside they hardly differ.
  • On the tracker it is still B738 – whether it is a freighter or a leisure jet, the airline, callsign or registration tells you.
  • How to recognize it: windowless fuselage, door at the front left, round engines and winglets. That separates it from the older Classic freighters.
  • For the express market, the converted 737-800 is the successor of the 737-300SF and -400SF, for example at ASL, Swiftair, West Atlantic and Sun Country for Amazon.
Contents
  1. 1.What is the 737-800BCF?
  2. 2.BCF, SF, BDSF: three programs for one airframe
  3. 3.How a 737-800 becomes a freighter
  4. 4.Why the 737-800 shapes the express market
  5. 5.Operators: ASL, DHL partners and Amazon Air
  6. 6.How to recognize the 737-800BCF
  7. 7.Where you catch the freighters in Europe
  8. 8.Searching deliberately: tracker, callsign, registration
  9. 9.Photo tips for night freighters
  10. 10.Common mix-ups and how to rule them out
  11. 11.Conclusion

Profile

BasisBoeing 737-800 (737 Next Generation), converted into a freighter after passenger service
ICAO type designatorB738 – the conversion does not change the code
Conversion programs737-800BCF (Boeing), 737-800SF (AEI), 737-800BDSF (IAI Bedek)
BCF program launchFebruary 2016
First BCF deliveryApril 2018, owner GECAS, operator West Atlantic
First SF deliveryMarch 2019 to Ethiopian Airlines (leased via GECAS)
Engines2 × CFM International CFM56-7B
Length39.5 m
Wingspan35.8 m with winglets
Height12.5 m
Max. takeoff weightabout 79 t
Payload (manufacturer figures)about 23.9 to 24 t, depending on the program
Range with full payloadabout 2,000 nm (roughly 3,750 km, Boeing figure)

Identifying features

Is this really the aircraft type in front of you?

Check off everything that applies to the aircraft you are looking at.

  • No cabin windows: the window rows are closed off, and the fuselage looks smooth and closed
  • Large main-deck cargo door on the left side ahead of the wing, clearly wider and taller than any passenger door
  • Round CFM56-7B engines with only a slightly flattened bottom of the nacelle – unlike the squashed inlets of the 737 Classic
  • Usually winglets on the wingtips, as on the passenger 737-800s
  • Long fuselage of about 39.5 m with a tail skid under the rear fuselage – visibly longer than the 737-300SF and -400SF
  • Typical 737 nose, dorsal fin ahead of the vertical stabilizer and main landing gear without outer doors

Updated: October 2026 – Shortly before midnight in Leipzig: between the big freighters, a 737 without a single cabin window taxis to the runway. A large door is outlined at the front left, winglets stand at the wingtips, and the engines are round rather than flat. With high probability, that is a converted Boeing 737-800, called 737-800BCF, -800SF or -800BDSF depending on the converter. Here you learn what is behind the abbreviations, why this type in particular shapes the express freight market, who flies it and how to recognize it reliably.

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What is the 737-800BCF?

Boeing never built the 737-800 as a freighter at the factory. It belongs to the 737 Next Generation, the third generation of the 737 with CFM56-7B engines, and carried passengers in huge numbers for network, leisure and low-cost airlines. The more of these aircraft are replaced by the 737 MAX 8, the more technically sound airframes reach the used market – and that is exactly where the freighter conversions come in.

Boeing itself made the start: in February 2016, the manufacturer launched the 737-800 Boeing Converted Freighter program, BCF for short. Boeing handed over the first converted aircraft on April 19, 2018 to the lessor GE Capital Aviation Services (GECAS), with the ceremonial handover at East Midlands Airport. It was flown by the Swedish-British West Atlantic, which at the time planned to take over four 737-800s via GECAS. At that point, Boeing counted 45 orders and commitments from seven customers, including Chinese parcel airlines such as YTO Airlines and China Postal Airlines, but also Air Algérie.

You find more about the manufacturer and its freighter programs on the page for Boeing.

B738Type code stays unchanged after conversion
≈ 24 tPayload according to Boeing and IAI
39.5 mLength – a good three meters more than the 737-400SF

BCF, SF, BDSF: three programs for one airframe

Unlike many other types, there is not just one conversion for the 737-800 but several competing programs at once. For spotters, this is mainly a question of designation in fleet lists.

Designation Provider Key data
737-800BCF Boeing (conversion at partner shops) Program launch 2016, first delivery April 2018, about 23.9 t payload
737-800SF Aeronautical Engineers Inc. (AEI), USA FAA certification February 2019, main deck for twelve pallets, first delivery March 2019
737-800BDSF IAI Bedek, Israel Payload according to IAI 53,000 lb (about 24 t), successor of the Classic BDSF

Boeing has the BCF conversions carried out at selected partner shops close to demand. At the start, Boeing named Boeing Shanghai Aviation Services and Taikoo (Shandong) Aircraft Engineering in China.

AEI had already announced its program in 2015, and the lessor GECAS was among the first customers. The US aviation authority FAA granted the supplemental type certificate in February 2019, and in March 2019 GECAS handed over the first 737-800SF to Ethiopian Airlines. The Chinese aviation authority followed in January 2020. AEI also has some of the conversions carried out at third-party shops such as HAECO.

IAI Bedek is the conversion and maintenance division of Israel Aerospace Industries. The 737-800BDSF is the company’s second NG freighter after the -700BDSF and sees itself as the successor to the converted 737-400. IAI gives a main-deck volume of just under 5,000 cubic feet.

Hardly distinguishable from the outside

All three programs cut the door into the fuselage at the same spot and close off the windows. Whether an aircraft is BCF, SF or BDSF is reliably revealed only by the fleet list for the registration.

How a 737-800 becomes a freighter

A conversion is more than removing seats. The airframe gets a new job, and structure, systems and interior are adapted for it. The basic steps are similar at all converters.

Strip out

Seats, overhead bins, galleys, lavatories and linings come out. What remains is the bare tube, which is thoroughly inspected.

Install the cargo door

A large opening is cut into the left side of the fuselage ahead of the wing, reinforced and fitted with a main-deck cargo door.

Floor and loading system

The floor is upgraded for heavy loads, and a loading system is added on which pallets and containers roll and are locked.

Fit out the cargo compartment

A fixed bulkhead protects the cockpit, and new linings, lighting and smoke detectors are added. Space remains at the front for accompanying personnel.

The appeal of the conversion is obvious: the base is comparatively cheap to get, spare parts and maintenance know-how for the 737-800 are available worldwide, and pilots are plentiful on the type. Compared with the older Classic freighters, the 737-800 brings more volume, more payload and more modern avionics.

A special case from Canada shows how versatile the platform is: Air Inuit is replacing its old 737-200 combis with 737-800s in combi configuration, that is, with a cargo compartment in front and a passenger cabin behind. This variant has little in common with the pure parcel freighters, though.

Why the 737-800 shapes the express market

Express and parcel services work with night hops: in the evening, shipments are collected in a region, flown to the hub at night, sorted and distributed again before sunrise. On many of these routes, a widebody freighter would be oversized. A narrowbody with about 24 tonnes of payload and a range around 2,000 nautical miles, on the other hand, fits exactly. Boeing itself describes the BCF as right-sized for the market of standard-body freighters, above all for express freight on domestic and short routes.

That way, the 737-800 takes over the role the 737-300SF and -400SF played for decades. One step above are the 757-200 freighters, and above those the 767-300F. Serious competition in the same segment comes from Airbus: the A321P2F offers a wider fuselage cross-section and targets the same customers. How integrators build their networks and what role partner airlines play is explained in the article on Express integrators DHL, FedEx and UPS.

Operators: ASL, DHL partners and Amazon Air

Most 737-800 freighters in Europe do not carry the logo of the parcel service that books them but fly for partner airlines in the so-called ACMI business: the airline provides aircraft, crew, maintenance and insurance, and the customer the cargo and the network. Some aircraft nevertheless wear the colors of the client.

ASL group

ASL Aviation Holdings ordered up to 20 737-800BCFs in June 2021 and added another 20 in March 2022. The group distributes the aircraft among ASL Airlines Ireland, ASL Airlines Belgium and ASL Airlines France. ASL Ireland flies for parcel services such as Amazon, DHL and FedEx and uses BCF, SF and BDSF conversions side by side.

DHL partners

The Spanish Swiftair operates 737-800BDSFs on behalf of DHL and a few 737-800BCFs besides. That makes it one of the partners in the network of DHL Aviation, which converges at the Leipzig/Halle hub.

West Atlantic

West Atlantic was the first operator of a 737-800BCF at all in 2018. The group has its roots in Sweden, and its British subsidiary is based at East Midlands Airport.

Amazon Air

For Amazon Air in the USA, mainly Sun Country Airlines flies: the first freight rotation ran in May 2020, and after a contract extension through 2030, the airline’s Amazon fleet grew to 20 737-800BCFs. In Europe, ASL Airlines Ireland, among others, takes over 737 flights for Amazon.

You find further operators in Asia, Africa and Latin America – from Chinese parcel airlines to Ethiopian, which took over the first AEI aircraft in 2019. The exact fleet numbers change constantly because new conversions are continually delivered and aircraft are shifted between lessees.

Fleets change quickly

Which airline is currently flying how many 737-800 freighters and for whom shifts with every new contract. Do not rely on older lists but check current fleet overviews and the registrations before a trip.

How to recognize the 737-800BCF

The basic picture is that of a normal 737-800 – just without windows and with a large door. The art lies in telling it apart from the older Classic freighters and from the passenger jet.

Look for windows

If the window rows are missing entirely, you have a freighter in front of you. Caution: some liveries do not paint windows on, but on a passenger jet they are always recognizable in daylight.

Door at the front left

The main-deck cargo door sits on the left side between the cockpit and the wing. You cannot see it from the right – then only the missing windows remain.

Look at the engines

Roundish CFM56-7B nacelles with only a slightly flattened underside mean Next Generation. Strongly squashed inlets point to a Classic freighter.

Check the registration

Only the registration clarifies whether you have a -800 or a shorter -700 in front of you and which conversion program is inside.

How to tell the individual 737 generations apart in principle is shown in the guide How to tell the Boeing 737 Original, Classic, NG and MAX apart. The article How to recognize cargo aircraft gives an overview of all common freighter types, and more about engine shapes is in How to recognize engines.

Quick ID: windowless 737

Three questions, one best guess. The registration remains the final word.

Likely

Boeing 737-800BCF, -800SF or -800BDSF

Round engines, winglets and a long fuselage point to a converted 737-800 freighter. If the fuselage is strikingly short, check via the registration whether it is a converted 737-700.

Likely

Boeing 737-300SF or -400SF

Flat engine inlets and wings without winglets are the look of the 737 Classic. The -400 is the longer variant.

Feature 737-400SF 737-800BCF/SF
ICAO type designator B734 B738
Generation Classic Next Generation
Engine CFM56-3, strongly flattened inlet CFM56-7B, rounder
Length about 36.4 m about 39.5 m
Wingtips no winglets from the factory mostly with winglets
Payload much lower about 24 t

Where you catch the freighters in Europe

Express freight flies above all when passenger jets sleep. Your best chances are therefore at airports with heavy night traffic and in the hours around sunrise and sunset.

Place Chance of success Why
Leipzig/Halle high Largest DHL hub in Europe, plus flights for Amazon Air
Liège high Cargo airport with many integrator and ASL flights
East Midlands medium to high British express hub, base of West Atlantic UK
Cologne/Bonn medium Cargo airport with night operations
Classic passenger airports low Only occasional mail or charter freight flights

At Leipzig/Halle Airport, you start at the observation deck; all tips on night waves and vantage points are in the Leipzig/Halle spotting guide. In Belgium, the spotting place at Liège Airport is the first choice, in England the Aeropark East Midlands at East Midlands Airport. At Cologne/Bonn Airport, the Cologne/Bonn guide helps you along.

Which German airports have traffic at night at all is explained in the article on the night flight ban at German airports.

Never miss a freighter again

Set up sighting alerts for registrations, types or airlines such as Swiftair and ASL – Planetrack notifies you when they approach or land. Planetrack is launching soon – join the waitlist.

Searching deliberately: tracker, callsign, registration

Because the type code B738 also covers every leisure and low-cost 737, a pure type search on the tracker does not get you far. Searching by airline or registration works better: note the registrations of the freighters that interest you and get notified as soon as one of them is in the air. How that works in common services is shown in the guide Setting up notifications for aircraft, types and airlines; how to follow a single aircraft permanently is covered in Tracking an aircraft by registration.

Ready for your freighter night?

Check off what you have already done.

  • I have looked up operators and registrations of the freighters I want to see.
  • I know the likely runway direction in use.
  • I know whether the airport operates at night.
  • My vantage point is publicly accessible, lit and permitted.
  • Tripod, fast lens and warm clothing are packed.

Photo tips for night freighters

The 737-800 freighters are a rewarding but demanding subject: many movements fall in the dark, and a white airframe without windows offers little structure.

Use the edges of the day

Early-morning and late-evening rotations are the best chance for pictures in natural light. Plan them in summer, when the days are long.

Show the left side

The cargo door is the recognition feature. Find a vantage point where the aircraft turns its left side toward you, otherwise it looks like a badly exposed passenger 737.

Shoot on the ground

At night, taxiing movements and apron scenes under floodlights are much easier than landings. A tripod and longer exposure times help.

How to get sharp pictures in low light is explained in the article Photographing aircraft at night.

Common mix-ups and how to rule them out

It points to a 737-800BCF/SF if …

  • the fuselage has no windows and a large door sits at the front left
  • the engines are roundish and winglets stand at the wingtips
  • the fuselage looks long and stretched
  • the tracker shows B738 with a cargo airline such as ASL, Swiftair or Sun Country

Look closer if …

  • you only see the aircraft from the right and the door is missing
  • the fuselage looks shorter – then it could be a converted 737-700
  • a full-color livery covers the window row

It is not a 737-800BCF/SF if …

  • you see rows of windows in the cabin
  • the engine inlets are strongly squashed at the bottom and winglets are missing
  • the aircraft sits much higher and has a longer nose – then it is more likely a 757 freighter

Conclusion

The converted 737-800 is the workhorse of the modern express night network. Boeing, AEI and IAI convert retired passenger jets, and partner airlines such as ASL, Swiftair, West Atlantic or Sun Country fly them for DHL, Amazon and other parcel services. For you as a spotter, that means: windowless fuselage, door at the front left, round engines and winglets – and then the registration to clarify program and operator.

In short

No windows, large door at the front left, CFM56-7B and winglets: that is the 737-800BCF or one of its siblings from AEI and IAI. If you are looking for it deliberately, plan nights and edges of the day at Leipzig/Halle, Liège or East Midlands and filter not by type code but by airline and registration.

Summary

  • Boeing launched the BCF program in February 2016 and delivered the first 737-800BCF to GECAS in April 2018; it was flown by West Atlantic.
  • In parallel, AEI with the 737-800SF and IAI Bedek with the 737-800BDSF offer their own conversions. The AEI version received its FAA certification in February 2019.
  • With about 24 tonnes of payload, the type covers short and medium routes in parcel and mail traffic, typically at night between sorting centers.
  • In Europe, you see the freighters most likely at hubs like Leipzig/Halle, Liège, East Midlands and Cologne/Bonn – mostly at the edges of the day and at night.

Frequently asked questions

What does BCF mean in 737-800BCF?

BCF stands for Boeing Converted Freighter. That is the name of the conversion program Boeing itself offers. Partner shops carry out the work, at the start, according to Boeing, for example Boeing Shanghai Aviation Services and Taikoo (Shandong) Aircraft Engineering in China.

What is the difference between the 737-800BCF, -800SF and -800BDSF?

They are three competing conversion programs for the same base. BCF comes from Boeing, SF (Special Freighter) from Aeronautical Engineers Inc. (AEI) of the USA, BDSF (Bedek Special Freighter) from Israel Aerospace Industries. All three get a large cargo door at the front left and a reinforced floor. Which program is in a given aircraft is only settled in the end by the fleet list for the registration.

What ICAO type designator does the 737-800BCF have?

The same as any other 737-800: B738. In tracking services, you therefore recognize the freighters by airline, callsign or registration, not by the type code.

How much cargo does a converted 737-800 carry?

Boeing gives the BCF a payload of about 23.9 tonnes and a range of about 2,000 nautical miles. IAI gives 53,000 pounds for the BDSF, so also about 24 tonnes. For the AEI version, a main deck with room for twelve pallets is cited.

Who flies the 737-800 freighters for Amazon?

In the USA, mainly Sun Country Airlines flies converted 737-800s for Amazon; the first freight rotation ran in May 2020. In Europe, ASL Airlines Ireland is an important partner, and some of its 737-800 freighters wear Amazon livery. Fleets and contracts change constantly – check current lists before a trip.

Where can I see the 737-800 freighters in Germany?

Most likely at Leipzig/Halle, the big DHL hub where Amazon Air also handles cargo. Cologne/Bonn is also worth a try as a cargo airport. Most movements fall at night and at the edges of the day.

How do I tell the 737-800BCF from the 737-400SF?

Look at the engines and wing: the Classic freighters have the squashed CFM56-3 inlets and no winglets from the factory. The converted 737-800 has rounder CFM56-7B nacelles, usually winglets and a fuselage a good three meters longer than the -400SF.

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Planetrack editorial team

The aircraft type database is built from our own observation at airports, community sightings and publicly available sources. Confirmed details are in the profile; anything that can change is marked as such.

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